X-raying banknotes is an obvious hobby for me, since I am a radiographer.
You cannot X-ray a banknote with a standard X-ray machine because those units have a minimum “penetrating ability” which exceeds the resistance offered by a single sheet of paper or polymer.
Without going into the technical details, this is how it is done:
1. The note is X-rayed on a pathology specimen X-ray unit which can image small items of low density
2. The field of view of this unit is not very large, so a banknote might have to be X-rayed in two portions to cover the whole note
If Wilhelm Roentgen appeared on a banknote, I would have made sure to X-ray that note as homage to him. Second best is Marie Curie who appears on at least three banknotes.
My “control” note is a 20 Złotych commemorative note from 2011:
20 Zlotys (Marie Skłodowska-Curie) - Poland – Numista
This is the radiograph:
Changes in the paper density can be detected, such as the watermark and electrotyping. Also the iridescent ink shows up as an area of relatively higher density. On a normal radiograph, structures that attenuate the X-ray beam appear lighter and those that offer less attenuation appear darker.
That note was X-rayed in two pieces and I tried four different ways to stitch it:
1. Hand stitched in Photoshop. This is very time-consuming and is prone to distortion if the two pieces cannot be rotated the exact same angle before joining.
2. Automated stitching using the “Photomerge” feature in Photoshop. In half the cases I tried, there was an obvious step where the two images had been joined.
3. PTGUI. This is not free, I used a trial version which has all the features but watermarks the image. This software was developed for stitching several photos into one panorama and therefore relies on a lot of camera EXIF data such as focal lengths and lens types. However the company says you can trick the software into working with scanned images by specifying a focal length of 1000mm and doing a few other steps also. I tried this, and it does in fact work, very well. It works also on backlight scans I have, where the note was too large to scan in one piece. The software will even show you where the join is before exporting the image. The downside is, this is £155 for the standard version and £315 for the pro.
4. Canva Affinity V3.x which is free software but you have to register an email address to use it. It does not show the join but it does work:
I tried that also on two backlight images and it worked on those also. There has been one case where it could not work with the two images I provided unless I cropped and rotated one of them first. The PTGUI had no issues with those same images, but Affinity is free.
I have X-rayed almost 100 notes so far and it hasn't been simple. There are settings on the X-ray machine that have to be tweaked to get a decent image.
The big thing that I found is hidden features located in security threads. I haven't decided whether I will publish everything I found on LinkedIn, but one thing that is simple enough is the X-ray appearances of Tyvek, Bradvek, polymer and paper. I'll be writing an article on that at some point but I need to do some other imaging on those notes first.
Here's another note, a $10 from 2017 which I also X-rayed in two pieces but then stitched manually in Photoshop:
Lastly, a very pretty note when X-rayed. The 200 Rand note from 2004 which was X-rayed in two pieces and stitched using Affinity:


























